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Power Plant

Turbine & Boiler Trip / Protection System

ETS, MFT, voting logic, trip simulator, and trip history — universal across plant type and OEM. Reference values below are generic, illustrative industry-typical figures for education, not sourced from a specific manufacturer's proprietary manual; your own entered plant data always takes precedence.

Estimation / reference tool
ALARM · WARNING · INTERLOCK · PERMISSIVE · RUNBACK · LOAD LIMIT · BOILER TRIP · MFT · TURBINE TRIP · ETS · GENERATOR TRIP · AUXILIARY DRIVE — this simulator is intended for engineering education, analysis, training and configurable plant-model simulation. It is not a replacement for OEM protection logic, approved plant procedures, actual DCS/SIS/FSSS/ETS systems, statutory requirements, or qualified engineering judgment. Never change actual plant protection settings based only on this tool.
ETS Dashboard
MFT Dashboard
Major Drives Dashboard
Trip Logic Diagram
BTG Master Specification
Plant Setup

Affects which parameters apply below — e.g. boiler type filters drum-only vs once-through-only entries, and steam-condition setpoints (pressure/temperature) scale by plant type.

Type a value and click Submit (or press Enter) to apply it.
Turbine Trip Dashboard (ETS) — subcritical, drum boiler, 210 MW

Enter a current value AND how long it has been held there, then click its Submit button (or press Enter) — a real protection system doesn't trip on a single instantaneous reading, it requires the value to persist past its trip setpoint for at least the time delay shown (editable per row) before the trip actually latches. Each row evaluates independently.

ParameterCategoryValueHeld for (s)Time delay (s)AlarmTripStatusData type
Turbine Speed (Overspeed) Turbine Mechanical % rated speed 103 110 NORMAL Public Reference
Shaft Vibration Turbine Mechanical µm (pk-pk) 180 250 NORMAL Public Reference
Axial (Thrust) Displacement Turbine Mechanical mm 0.6 0.9 NORMAL Public Reference
Bearing Metal Temperature Turbine Mechanical °C 105 115 NORMAL Public Reference
Exhaust Hood Temperature Turbine Mechanical °C 90 120 NORMAL Public Reference
Rotor/Casing Differential Expansion Turbine Mechanical mm 4 6 NORMAL Public Reference
Lube Oil Pressure Turbine Mechanical bar 0.9 0.6 NORMAL Public Reference
EHC / Control Oil Pressure Turbine Mechanical bar 90 70 NORMAL Public Reference
Water Induction Protection Turbine Mechanical boolean 1 1 NORMAL Public Reference
Manual Emergency Trip Pushbutton Turbine Mechanical boolean 1 1 NORMAL Public Reference
Condenser Pressure (Vacuum Loss) Steam Conditions kPa 20 30 NORMAL Public Reference
Main Steam Temperature HIGH Steam Conditions °C 555 565 NORMAL Public Reference
Main Stop Valve Position Disagreement Valve Protection boolean 1 1 NORMAL Public Reference
Generator Differential Protection Generator/Electrical boolean 1 1 NORMAL Public Reference
Reverse Power Generator/Electrical % rated MW -0.5 -2 NORMAL Public Reference
Loss of Synchronism Generator/Electrical boolean 1 1 NORMAL Public Reference
Loss of Excitation (40) Generator/Electrical boolean 1 1 NORMAL Public Reference
Negative Sequence / Unbalanced Current (46) Generator/Electrical % I2/IN 8 10 NORMAL Public Reference
Loss of Critical Instrument Power Other boolean 1 1 NORMAL Public Reference
Trip Oil Pressure LOW Turbine Mechanical bar 6 4.5 NORMAL Public Reference
Gland/Seal Steam Pressure LOW Turbine Mechanical bar 0.05 0.02 NORMAL Public Reference
HP/IP Casing Top-Bottom Temperature Differential HIGH Turbine Mechanical °C 25 40 NORMAL Public Reference
Turbine Control System (DEH/ETS Processor) Failure Other boolean 1 1 NORMAL Public Reference
Generator Bearing Vibration HIGH-HIGH Turbine Mechanical µm 125 200 NORMAL Public Reference
Extraction/Bleed Steam Non-Return Valve Fail-to-Close Turbine Mechanical boolean 1 1 NORMAL Public Reference
TSI: Casing/Frame Vibration HIGH-HIGH (seismic) Turbine Mechanical mm/s RMS 7.1 11.2 NORMAL Public Reference
TSI: Shaft Eccentricity HIGH Turbine Mechanical µm pk-pk 40 65 NORMAL Public Reference

Enter a current value per parameter and click Evaluate — this simulates live status against the configured setpoints. A value past its trip setpoint shows TRIP PENDING until the held-for duration reaches the time delay, then TRIP.

About This Calculation

A real turbine-boiler-generator (BTG) unit is protected by dozens of overlapping systems, not one: the Emergency Trip System (ETS) protects the turbine-generator itself (overspeed, low vacuum, high vibration, thrust bearing failure), the Master Fuel Trip (MFT) protects the boiler (flame failure, low drum level, furnace pressure excursion), and dozens of individual auxiliary-drive interlocks and permissives sit underneath both. This registry models that structure directly — organized by ETS/MFT/auxiliary-drive category, each parameter tagged by data source (a defensible public-reference value, your own entered plant data, or a live simulated value) so it is always clear whether a number shown is a generic illustration or something you configured yourself.

Frequently Asked Questions

What is the actual difference between an alarm, a permissive, an interlock, and a trip?

An alarm only notifies the operator — it takes no automatic action. A permissive is a condition that must already be true before an action is ALLOWED to proceed (e.g. a pump won’t start unless its discharge valve is open). An interlock actively PREVENTS or FORCES an action based on current conditions. A trip is the most severe: it automatically shuts down equipment (or the whole unit) because a protective limit was exceeded, and normally requires a deliberate reset before restart.

Why does the ETS exist separately from the plant DCS?

Overspeed, loss of vacuum, and similar turbine-generator protection functions need to act in milliseconds and must remain reliable even if the main control system has a fault — so ETS logic is traditionally implemented on dedicated, often hardwired or triple-redundant safety-rated hardware, kept deliberately independent of the DCS that handles normal day-to-day control.

Why does an MFT trip ALL fuel valves, not just reduce firing?

A furnace that has lost flame but continues receiving fuel builds up an unburned, explosive fuel-air mixture — re-ignition of that accumulated fuel is a genuine explosion hazard. Immediate, complete fuel isolation on any flame-failure or furnace-safety trip condition is a core NFPA 85 combustion-safety principle, not an operational choice.

Are the setpoints shown here real values from a specific OEM?

No — values tagged “Public Reference” are commonly-used generic figures for education and planning, explicitly not sourced from any specific manufacturer’s proprietary setpoint documents. Real trip setpoints for an actual unit must come from that unit’s own approved C&E (Cause & Effect) documentation.
Built with ♥ — Dr. Kundan